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Best Custom Sportswear Manufacturer-ESAR.com

We are one of the most reputed Custom Sportswear Suppliers offer full manufacturing service include clothing design, material sourcing, sample making, bulk ordering, and international shipment. With ESAR, you can establish your stylish sportswear brand in the USA, UK, CA, AU, and other countries within months.

ESAR Features: Why choose us as your Sportswear Manufacturer?

Professional Team and Strong Manufacturing

10 designers’ team and 100+ workers’ factory are our major sportswear manufacturing labor. 95% of them are either from famous activewear brands such as Champion or with 3 to 5 years of sportswear producing experience. And, all salesmen of our site have fluent English, so we can chat without barriers. Berunwear has powerful manufacturing too with the self-own factory and other 10 experienced quality factories. They are both equipped with the latest machinery so can produce sublimated, 3D digital printed or embroidery clothing.

Fast Response and Premium Quality Guaranteed

Once you choose us, you choose the small MOQ, fast turnaround, and punctual shipping. To help sportswear startups, we can support MOQ as low as 10 pieces, for rush order, the whole manufacturing procedure will be completed in 1 to 3 days, from design to sample making to bulk order shipping, it can only take 7 to 10 days. Meanwhile, we won’t miss quality with the fast response, Berunwear has an extreme QC system, even a little mistake is found on your wear, it must be fixed immediately otherwise we will refund you.

Best Customer Service and Competitve Price

As one of the oldest sports clothing factories and suppliers, Berunwear has a huge network of material suppliers, private label manufacturers, and package makers. We work together at least with each other for over 10 years, being their regular wholesaler, we get fabric, other materials, custom label, tags, and packages from them at a rather lower price. So your order can be cheap too. Lastly, Berunwear offers comprehensive customer service, you can call us and chat with us on video if you think it’s necessary.


What Sportswear we Manufacture in Berunwear?

How to get Berunwear Sportswear Manufacturing Service?

Step 1: Tell us your idea

You may only have a concept or you get a picture or a photo of what sportswear you want to custom-made. Both are acceptable for ESAR. Email us or use the “Contact us” page to tell us your idea, then we will assign a designer to chat with you. The designer will serve you from start to end.

Step 2: Confirm your design

With fluent English to introduce our design to you clearly, our communication will be efficient. The quickest design time will be within 5 hours. Beunwear will invite you to discuss the details on the sportswear together, of course, we will suggest you suitable fabrics and the most fashionable styles.

Step 3: Make the Fitting Sample

After all customization details are confirmed, we will start to make patterns and create a tech pack for your desired sportswear. Berunwear also sources cheap but quality materials and customizes colors&fabrics to your stylish activewear. You must get comfortable and fitting samples.

Step 4: Arrange bulk order

Bulk order manufacturing will begin if you are satisfied with the samples. No matter you need it completed fastly or slowly, Berunwear can meet your demand. Our self-own factory and other cooperated manufacturers, they have multiple production lines for small orders and large orders. Rush order is accepted too.

Step 5: Send your sportswear out

It’s not the last step, but it’s an important step because most of you will have the custom issue when importing from overseas. No matter you are located in the United States, United Kingdom, Canada, Australia, or any other country, you will have to clear customs, Berunwear will help you solve the issue.

Most Common to use Sportswear Printing Methods

Screen Printing

This printing technique has been one of the most reliable for quite a long time now and is a favorite among veteran printers. Compared to other techniques, screen printing is relatively simple to do, and it’s also cost-effective for large batches of garments, so it’s the go-to technique for bulk orders.

Screen printing provides a quick turnaround, as anywhere from 1,000 garments can be printed per hour, with those numbers sometimes rising quite substantially based on the print design and the skill and experience of the printer.

Although it’s a simple process, it does involve multiple steps of repetition in order to achieve the desired result. This can compromise the resolution and quality of the design, which is one of its primary drawbacks.


  • Guarantees high quality
  • Very durable
  • Great for large quantities
  • Fast results if a single design is used


  • Too complicated for small quantities
  • Not the best for complex designs
  • Not good for manual usage
  • Can be more costly


Sublimation is similar in many ways to transfer printing; however, the science behind it is a bit more complicated. When heated, the special sublimation ink turns into a gas. This gas then embeds itself into the garment, thus creating a clean, professional appearance.

The disadvantage of sublimation printing is that it can only be done on 100% polyester garments, which limits the variety of garments it can be used on. Sublimation also has a generally higher start-up cost than transfer printing, as you’ll need a dedicated sublimation printer, specialty sublimation paper, and ink, as well as sublimation-compatible blanks.


  • Good for large designs
  • Suitable for unlimited colors and patterns
  • Lasts for a long time


  • Works only on light fabrics
  • It can be pricey if used for small quantities
  • It doesn’t fully cover all parts of t-shirt such as arm pits or side seams

ESAR Provides One-stop Manufacture Service for Sportswear&Activewear

We are a renowned International Sportswear Supplier and Manufacturer for business owners, platform retailers, eCommerce online stores, schools, groups, organizations, and individual wholesale buyers. our motto is to ensure the highest standards of quality, blending superior fabrics with cutting edge manufacturing practices, our team strives to offer only high-quality active sportswear.

We make use of different types of top-notch raw materials and these clothes highlight active wicking and ventilation properties, thereby guarantying wearers’ maximum comfort even in worst weather conditions.

Depending on style we can produce up to 7,000 garments per week within our powerful production factory and team. Our vastly experienced and skilled team produce to the highest standards with checks on quality and measurement throughout all stages of the production process.

Our team can offer fast turnaround and low minimum order quantities, most style under 30 pieces will be charged at sample rates.